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Fine Adjust Applicator for “MX150” Blade
DEFINITION OF TERMS
BEND UP
BRUSH
WIRE BEND
ROLLING
0.30
WIRE BRUSH MUST BE
FLUSH OR BELOW TOP
OF CONDUCTOR CRIMP
CUT-OFF WIRE BEND
TAB
TWISTING
BEND
DOWN
STRIP LENGTH
SEAM
INSULATION
CRIMP
BELL MOUTH
THIS AREA
TERMINAL WIDTH
CRIMP
HEIGHT
CONDUCTOR
CRIMP
NOT TO EXCEED
2.65mm AFTER CRIMP
CRIMP SPECIFICATION
Terminal Series No.
33000
33011
31296
Bell mouth Cut-off Tab Maximum Conductor Brush
mm In. mm In. mm In.
0.30-0.70 .012-.028 0.50 .020 0.15-0.40 .006-.016
0.30-0.70 .012-.028 0.50 .020 0.15-0.40 .006-.016
0.30-0.70 .012-.028 0.50 .020 0.15-0.40 .006-.016
Wire brush must be flush or below top of Conductor Crimp.
Terminal Series No.
33000
33011
31296
Bend up Bend down
Degree
3 3
3 3
3 3
Twist Roll
Degree
3 3
3 3
3 3
Punch Width mm (Ref)
Conductor Insulation
mm In mm In
1.50 .059 1.86 .073
1.50 .059 1.86 .073
1.50 .059 1.86 .073
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal
Series No.
Wire Size
AWG mm 2
Conductor Insulation
Crimp Height Crimp Width Crimp Height Crimp Width
mm In. mm In. mm In. mm In.
Pull Force
Minimum
N Lb.
22
-
0.95-1.05 .037-.041 1.50-1.70 .059-.067 1.75-1.95 .069-.077 1.80-2.00 .071-.079
50 11.3
33000
33011
31296
-
-
22
-
-
22
0.50 (1)
0.50 (2)
-
0.50 (1)
0.50 (2)
-
1.05-1.15 .041-.045 1.50-1.70 .059-.067 1.70-1.90 .067-.075 1.80-2.00 .071-.079
1.05-1.15 .041-.045 1.50-1.70 .059-.067 1.75-1.95 .069-.077 1.80-2.00 .071-.079
0.95-1.05 .037-.041 1.50-1.70 .059-.067 1.75-1.95 .069-.077 1.80-2.00 .071-.079
1.05-1.15 .041-.045 1.50-1.70 .059-.067 1.70-1.90 .067-.075 1.80-2.00 .071-.079
1.05-1.15 .041-.045 1.50-1.70 .059-.067 1.75-1.95 .069-.077 1.80-2.00 .071-.079
0.95-1.05 .037-.041 1.50-1.70 .059-.067 1.75-1.95 .069-.077 1.80-2.00 .071-.079
75 16.9
75 16.9
50 11.3
75 16.9
75 16.9
50 11.3
Wire specification: (1) M1L-126A (metric-TXL), (2) JASO D 611 (AVSS)
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639000600
Revision: C
Release Date: 06-18-07
Revision Date: 08-15-11
UNCONTROLLED COPY
Page 2 of 6
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